Your Professional HP Fogging System Manufacturer!

Taizhou Fog Machine Co., Ltd. is located in the center of Linhai city. We have our own product design and R&D center, professional sales team, formal finance system, and independent assembly ability. We have more than 200 dealers and agents in the world, and we are the biggest exporter for misting systems (machines and parts) in 2017 & 2018 year in China.

Professional Team

We have over 100 workers & more than 50 sets of CNC Lathe & VMC systems to producing the pump and spare parts.

Large Output

We yearly produce about 15000 units misting machines, 1,000,000 pieces mist nozzle, 1,000,000 pieces fitting, 2,000,000 meters Nylon PA12 pipe and 1,000,000 meters SS pipe.

High Quality

We have gained plenty of Patent certificates. Now our machine technology & quality is much higher than that of other Chinese competitors and even better than European products.

24H Online Service

We have professional sales managers and provide 24-hour online service.

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What is HP Fogging System?

A high pressure fogging system is a type of misting system that uses high-pressure pumps to create a fine mist of water droplets. These systems are commonly used for cooling outdoor spaces, humidifying greenhouses, controlling dust, and suppressing odors. The high pressure pumps push water through small nozzles at high pressure, creating a fog-like mist that evaporates quickly and cools the surrounding area. High pressure fogging systems are often used in commercial and industrial settings where precise control of humidity and temperature is required.

Benefits of HP Fogging System

Temperature reduction

High pressure fogging systems can significantly lower temperatures in outdoor spaces by evaporating water droplets and absorbing heat from the air. This makes them an ideal solution for cooling down areas such as patios, outdoor seating areas, or industrial workspaces.

Humidity control

High pressure fogging systems can help regulate humidity levels in indoor or outdoor spaces, creating a more comfortable and controlled environment. They are particularly useful in dry climates where additional moisture is needed.

Dust suppression

High pressure fogging systems can effectively suppress dust particles in the air, making them ideal for industrial settings where dust and debris are common. This can improve air quality and reduce the risk of respiratory issues for employees.

Pest control

High pressure fogging systems can be used to deter pests such as mosquitoes, flies, and other insects by creating a barrier of mist that repels them. This can help create a more enjoyable outdoor experience for guests or employees.

Odor elimination

High pressure fogging systems can be used to disperse odor-neutralizing agents or essential oils, effectively eliminating unpleasant smells in indoor or outdoor spaces. This can create a more pleasant environment for customers, employees, or guests.

Energy efficiency

High pressure fogging systems consume less energy compared to traditional air conditioning systems, making them a cost-effective and environmentally friendly cooling solution. They can also help reduce the overall energy consumption of a building or facility.

HP Fogging System: Everything You Need to Know!

HP fogging system atomizes water, and sprays it into the air through physical softening of water, so that dust and suspended particles in the air are covered by the fog particles formed by artificial fogging, and the weight of the particles increases, causing them to fall and cannot be lifted up again. At the same time, the humidity in the air can be maintained without water accumulation, thus creating a healthy and pleasant environment and ensuring that people can breathe fresh and pure air in their lives and work.

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Types of Fogging Systems for Greenhouses

When it comes to greenhouse humidity control, what kind of fogging system you choose is a major factor to consider. Each system works differently and has its own set of pros and cons.

High-Pressure Fogging Systems

These systems force water through nozzles under high pressure, typically between 500 and 1500 PSI. The result is a fine mist or fog of tiny water droplets that can evaporate quickly, and cool the surrounding air plus increase humidity.

These are particularly effective in larger commercial greenhouses because they can cover a wide area and can be customized to specific climate conditions.

Low-Pressure Mist Systems

Low-pressure systems operate similarly to high-pressure systems but at a lower pressure range, usually around 50 to 70 PSI. Because of the lower pressure, the droplets produced by these systems are larger and may not offer adequate evaporation to either raise humidity levels or rapidly reduce temperatures inside the greenhouse. This means they can potentially wet the plants and the ground, which may not be ideal in some situations.

Ultrasonic Fogging Systems

An ultrasonic fogging unit uses ultrasonic waves to atomize water into a very fine mist. It’s generally used in smaller, enclosed spaces because it can’t distribute the mist over a large area as effectively as a high-pressure system. It’s also less effective in open or ventilated greenhouses because the fine mist can easily be carried away by air currents.

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Working Principle of HP Fogging System

High-pressure fog machine is a kind of fogging equipment that sprays water through a nozzle through a high-pressure pump to form fine water droplets, and then condenses the water droplets quickly through natural diffusion or rotation cooling to form fog and rime. It is mainly composed of a high-pressure pump, an atomizer, a control system and other auxiliary equipment.

1. High-pressure pump

The high-pressure pump is the core component of the high-pressure fog machine to output product pressure. Its principle is to increase the outlet pressure by reducing the displacement, so that the water evaporates and expands when it flows out of the nozzle, making the water flow smaller and achieving the purpose of atomization.

2. Atomizer

The atomizer is the core component that transmits compressed air or axial rotational power to the center of the liquid to produce small droplets. Each atomizer supplies a fixed amount of water and airflow, so it produces droplets of fixed size.

3. Control system

The control system refers to the system that controls the opening, closing and temperature adjustment of various components of the high-pressure fog machine. Through the control system, users can adjust the working state of the high-pressure fog machine according to their needs to achieve better atomization effect.

Application scenarios of HP Fogging System

High-pressure fogging machines are widely used in many fields, such as agriculture, industry and environmental protection. The specific application scenarios are as follows:

1. Environmental protection field: High-pressure fogging machines can atomize detergents or disinfectants to effectively clean or disinfect air and water sources. At the same time, it can also be used to treat industrial waste gas or wastewater.

2. Agricultural field: High-pressure fogging machines can be used to maintain the humidity of vegetables, fruits and other plants, and can also be used for cooling. In addition, it can also be used to control the number of agricultural pests such as mosquitoes and flies.

3. Industrial field: High-pressure fogging machines can be used to control temperature and humidity, thereby improving the industrial production environment. It can also be used for atomization operations in processes such as spraying, printing and drying.

Pro Tips for Keeping Your HP Fogging System at Peak Performance

Regularly Check and Clean Nozzles

Nozzles can become blocked over time, due to mineral build-up, and can reduce the effectiveness of the fogging system. Regularly check and clean the nozzles using a wire brush or a vinegar nozzle cleaning solution to ensure they work as they should.

Monitor System Pressure

It\’s essential to maintain optimal pressure levels in a high-pressure misting system to ensure effective operation. In a process cooling scenario for cooling condenser coils at colocation facilities, a drop in pressure could reduce the cooling effect needed to increase the performance of the condenser. Regularly monitor the system pressure to make sure it\’s within the manufacturer\’s recommended range.

Ensure Proper Water Treatment and Filtration

Unfiltered water may contain impurities such as sediment, debris, or chemicals that can be detrimental to the system’s components. These impurities can clog the filters, damage the pump, corrode the tubing, or cause other forms of wear and tear. To address these issues, it\’s recommended to use a water softener and reverse osmosis purification if the water source has a high mineral content.

Inspect and Clean Filters

Water filters help prevent mineral build-up and remove any contaminants present in the water. Inspect the filters regularly and clean or replace them as necessary.

Check for Leaks

Regularly inspect the system for any signs of leaks. Water or oil escaping from unintended areas can indicate a problem that needs immediate attention. In an industrial cooling setting, such as a warehouse, unchecked leaks can lead to water wastage and compromise the efficiency of operations.

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FAQ

Q: What is high pressure fogging?

A: High-pressure fogging is a cooling system that uses high-pressure water mist to lower the temperature on the dairy farm. The system is designed to create a fine mist that is sprayed into the air, which then evaporates, cooling the surrounding air.

Q: What is the difference between low pressure and high pressure misting systems?

A: Low pressure misting systems will create a fine mist but not as fine as a high pressure system. The quality of your misting nozzles will determine how fine of a mist you get. This is why it is important to not buy a cheap, low quality system.

Q: What is a high pressure fogging system for dairy?

A: High-pressure fogging (HPF) systems provide additional cow cooling along with ventilation. Combining micron-sized droplets with high air velocity cools the air which is being directed to the cows. Because the water droplets are so incredibly small, they evaporate before getting the cows or beds wet.

Q: How does a fogging system work?

A: The basic idea behind this system is to feed the inlet air with fine water droplets. Depending on ambient conditions and expected evaporation time, these droplets can be of any size, but usually between 20 microns and 40 microns. Fog forms once high pressure demineralised water passes through the atomizing nozzles.

Q: Are high pressure misting systems worth it?

A: The high pressure misting systems are the most effective at lowering the overall temperature on your patio by as much as thirty-five degrees. During the extreme heat and humidity of the summer the system can really make everyone more comfortable.

Q: What is the difference between fogging system and misting system?

A: Fogging pumps produce ultra-small droplets, approximately 1–10 microns. Misting pumps produce slightly larger droplet sizes, approximately 10–100 microns. Because fog has smaller droplets, it basically floats into the air and randomly settles on surfaces without rhyme or reason.

Q: How does a high pressure misting system work?

A: Using a pressurized pump, misting lines installed with specialty nozzles and water, a misting system pump pushes the water through the lines and nozzles to atomize the water to create micro-droplets that fill the surrounding area.

Q: What is a high pressure fogging system for greenhouses?

A: High-pressure fogging humidification systems offer several benefits for greenhouse environments. They promote optimal plant growth by maintaining appropriate humidity levels, enhancing transpiration efficiency, and contributing to overall plant health.

Q: How long does a misting system last?

A: Generally speaking, a misting system can last anywhere from five to fifteen years or more, depending on the factors mentioned above. Regular maintenance can help to extend the lifespan of the system. It's recommended to have the system serviced at least once a year to ensure it's functioning properly.

Q: What is fogging vs misting systems?

A: Misting and Fogging systems are often confused with each other as they are substantially the same. The difference between misting and fogging systems being in the size of the droplet they produce. Misting systems typically operate between 100psi and 250psi, with low pressure lines and nozzles.

Q: Can you use a fogger in a greenhouse?

A: Creating an ideal growing climate in your greenhouse involves finding the perfect balance of temperature and humidity. One of the best methods growers use is a fogging system to regulate humidity and create an ideal setting for plants to grow.

Q: What is the common problem of a mist system?

A: Misting nozzle holes are incredibly tiny in order to create that delightfully fine mist that hangs in the air. The scale buildup from hard water can clog these tiny holes very quickly. Scale buildup first reduces the function of your misting system and, over time, can permanently damage the nozzles.

Q: Are misting systems worth it?

A: Residential misting systems offer an effective solution for beating the heat and enhancing outdoor living spaces. While they come with their share of pros and cons, the benefits of improved comfort and energy savings outweigh the drawbacks of frequent maintenance for many homeowners.

Q: Do high pressure misting systems work?

A: They produce a finer mist that reduces the surrounding temperature more rapidly and effectively, and won't leave as much residual moisture. They're generally as easy to install as low-pressure systems, requiring only connecting the pump to an electric source and the supply tubing.

Q: What are the two main types of mist systems?

A: There are two main types of misting systems, and the one you choose will have a major impact on your experience. These are high-pressure misting systems and low-pressure misting systems.

Q: What is a high pressure mist system?

A: High-pressure misting pumps are used for commercial applications where an ultra-fine mist is required. Many industries rely on the benefits that a high-pressure misting system can provide, including cooling, dust suppression, pest control, and more.

Q: Do I need a pump for my misting system?

A: Without a high pressure misting pump, the water droplets would be too large to evaporate as they pass through the air which leaves the area, and its inhabitants, feeling both wet and sticky. That's why selecting a misting pump to fuel your system is a critical decision.

Q: How many gallons per hour does a misting system use?

A: Because misting systems use water for humidification, cooling and other forms of environmental control, we are often asked “how much water is actually used.” The simple answer is this: approximately one gallon of water per hour per nozzle using a standard misting nozzle.

Q: Is misting better than fogging?

A: Misting, like fogging, is highly effective. However, it lasts longer and targets the eggs of the mosquitoes better because of what is used.

Q: How far should misters be spaced?

A: We usually suggest spacing misting heads every 2 - 4 feet. The idea is to surround the guests with cool refreshing mist.

As one of the most professional fog system manufacturers and suppliers in China, we're featured by quality products and good service. Please rest assured to buy or wholesale bulk fog system from our factory.